Countersink Quick Selection Reference Card

Lihao Technology · Professional HSS-E Cobalt Countersink Manufacturer · Factory in Changan, Dongguan

Angle Selection (by screw head angle)

Countersink AngleScrew StandardCommon Applications
90°Metric countersunk screws (GB/T 819)Most common, sheet metal, enclosures, machinery
82°Imperial countersunk screws (ANSI B18.6.3)Export products, ANSI equipment
100°Aerospace countersunk screws (MS24694)Aerospace, military
120°Large flat head screws, special countersinksThin sheets, decorative panels
60°Special tapered holes, locating holesSpecial tooling, locating
110°Some imperial countersunk screwsImperial equipment, imported machinery

Diameter Selection (by screw size)

Screw SizeRecommended Countersink DiameterCountersink Diameter Reference
M3φ8φ5.5
M4φ10φ7.0
M5φ12φ8.5
M6φ14φ10.0
M8φ16-φ20φ13.0
M10φ20-φ25φ16.0
M12φ25-φ30φ18.0

Material & Coating Selection (by workpiece)

Workpiece MaterialRecommended Tool MaterialRecommended CoatingNotes
Stainless steel (304/316)Cobalt HSS-ETiAlN nano coatingNo welding, 3x tool life
Cold-rolled sheet / carbon steelCobalt HSS-ETiN/TiCNGreat value
Aluminum alloyCobalt HSS-ETiAlN/DLCAnti-welding, smooth finish
Copper / brassHSSUncoated / TiNSoft materials, standard tools suffice
Titanium / high-temperature alloyCobalt HSS-ETiAlN nano coatingCobalt HSS + coating required

Practical Tips

1. Angle principle: Countersink angle = screw head angle. If unsure, measure the screw head or contact technical support.

2. Diameter principle: Countersink diameter ≥ countersink hole diameter, 2-3mm larger recommended to avoid edge contact.

3. Stainless steel: Use cobalt HSS + TiAlN coating with coolant and lower speed, otherwise welding and chipping may occur.

4. Thin sheets: Reduce feed and depth of cut to avoid sheet deformation and proud screw heads.

5. Custom sizes: When standard sizes do not fit, we custom-make angles, diameters, shanks and flute lengths - 7-day delivery, MOQ 10 pcs.