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How to choose countersink diameter? Any formula?

Selection formula: countersink diameter = pilot hole diameter + 2 x chamfer depth x tan(angle/2). Quick rule: for countersunk holes, choose about 1.5x the hole size - e.g. a 20mm hole takes a 30mm countersink; for deburring only, 1.2-1.5x the hole diameter. Lihao Technology's technical team can help with selection.

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