Maintenance
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Can a dull countersink be reground? Still good after?
Worn countersinks can be reground, but decide whether it is worth it case by case. Worth regrinding: 1. Only the cutting edge is worn - no chipping or cracks; 2. Larger diameters (12mm+) keep enough diameter after regrinding; 3. Good tool material (cobalt HSS, carbide) where regrind cost is below a new tool; 4. Professional regrinding equipment and skill available. Not worth it: 1. Small tools (8mm and under) - regrinding is uneconomical; 2. Tools already chipped or cracked - strength is lost after regrinding; 3. Coated tools - the coating is ground off and recoating is expensive; 4. Already reground many times - diameter is too small. Regrinding notes: 1. Use a professional regrinding shop for quality; 2. Recoat after regrinding (if the tool was coated); 3. The reground tool is smaller in diameter, so countersink dimensions change - reset your parameters; 4. Use lower parameters than a new tool after regrinding; 5. Track the number of regrinds - typically 3-5, then scrap. Cost analysis: a 12mm cobalt HSS countersink costs 35 RMB new; regrinding with recoating runs about 8-10 RMB and can be done 3-5 times - that is 30-50 RMB for the life of 4-6 tools, saving over 50% vs buying new. Lihao Technology offers regrinding consultation to help you decide whether it is worth it and to recommend professional regrinding shops.
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